Core tools - an overview for internal auditors in automotive industry according to AIAG
Too many requirements to meet?
Unfortunately, this is true, but knowing the requirements allows you to implement them effectively!
The automotive industry is a demanding industry: it is necessary to ensure “high” product quality with on-time delivery, while focusing on continuous improvement and minimizing errors and losses throughout the supply chain. All this to ensure high competitiveness. Therefore, in order to meet the requirements, car manufacturers require their suppliers to meet the requirements of the IATF 16949 standard, known before its new edition in 2016 as ISO/TS 16949. Learn more about this standard in our article IATF 16949 – what can your organization gain from this standard?
Training Program Highlights
Advanced Product Quality Planning (APQP):
- that are the project phases,
- documentation of requirements in individual phases of the project,
- requirements for the control plan,
- linking the process flow diagram, FMEA and Control Plan – consistency of documents and the most important mistakes.
Failure Mode and Effects Analysis (FMEA):
- FMEA for product (DFMEA) and process (PFMEA) – differences and interactions,
- formulation of functions, requirements, defects, causes and effects of defects, identification of control measures in the production process, distinction between detection and prevention,
- identification of special characteristics in PFMEA,
- discussion of Severity, Occurrence, Detection and RPN – Risk Priority Number,
- improvement actions and risk assessment strategies: RPN, SOD, SO, SD.
Statistical Process Control (SPC):
- basic assumptions of Statistical Process Control of Production (SPC),
- basic statistical concepts – capability, stability, average, standard deviation,
- process capability indicators Cp, Cpk, Pp, Ppk,
- interpretation of process capability indicators Cp, Cpk, Pp, Ppk.
Measurement System Analysis (MSA):
- guidelines for numerical and attribute analysis – basic requirements,
- %GRR as a tool determining the correct functioning of the numerical control system,
- Kappa as a tool determining the correct functioning of the attribute control system,
Production Part Approval Process (PPAP):
- overview of required documents,
- customer evaluation status,
- when to submit PPAP,
- PPAP submission levels.
Training objectives
- Review of the requirements of AIAG reference manuals: APQP, FMEA, SPC, MSA, PPAP in the context of effective audits in the automotive industry.
Target Audience
- IATF 16949 internal auditors,
- supplier auditors,
- quality department employees,
- people who want to refresh themselves with basic knowledge about core tools.
Participant Benefits
The participant will learn:
- What core tools elements according to the requirements of AIAG reference manuals: APQP, FMEA, SPC, MSA, PPAP should be implemented by the audited organization.
- How to confirm compliance in the process documentation for the FCh (process flow diagram) – FMEA – Control Plan.
- What are the most common mistakes in using APQP, FMEA, SPC, MSA, PPAP.
- What to pay special attention to when auditing core tools.
- How to interpret the presented audit evidence, such as MSA indicators or SPC control charts.
Organizational Benefits
- A competent employee who knows the requirements of the automotive industry
- Can use knowledge in practice
- Meeting the requirements during the audit
Qualification confirmation
E-certificate
Training duration
2 days x 7 hours
Training price
In order to get an offer please send a request to: contact@qualitywise.pl.
Documents
Terms and conditions you will find here.
Contact
For additional questions, other training dates or a dedicated training offer for your company, please contact Qualitywise®!
