FMEA-FCH-CP Documentation
How to promote a culture of operational excellence?
Starting with product and process quality assurance.
Failure Mode and Effects Analysis (FMEA), Process flow (FCH), and Control Plan (CP) are essential elements of a robust quality management system in the automotive industry. These documents ensure risk assessment, process stability, and quality control throughout product development and manufacturing. This training provides participants with the knowledge and practical skills needed to create, analyze, and maintain FMEA, FCH, and CP documentation in alignment with industry standards, including AIAG-VDA FMEA and AIAG Control Plan guidelines.
Training Program Highlights
- Understanding FMEA and Process Flows (FCH)
- Introduction to Risk Management in the Automotive Industry
- Importance of FMEA, FCH, and CP in quality management
- Regulatory and customer-specific requirements
- Failure Mode and Effects Analysis (FMEA)
- Structure and methodology of AIAG-VDA FMEA
- Developing Design FMEA (DFMEA) and Process FMEA (PFMEA)
- Identifying and prioritizing failure modes using Action Priority (AP)
- Functional Characteristics (FCH) Documentation
- Understanding critical functional characteristics in product and process design
- Linking FCH to FMEA and Control Plans
- Control Plan (CP) Development
- Aligning CP with FMEA and FCH for consistency
- Structure of Prototype, Pre-Launch, and Production Control Plans
- Defining control methods, reaction plans, and special characteristics
- Integration of FMEA, FCH, and CP in Quality Management
- Ensuring document consistency and traceability
- Common challenges and best practices in maintaining documentation
- Workshop and Case Studies
- Hands-on exercises in developing and reviewing FMEA, FCH, and CP documentation.
Training objectives
This training aims to provide participants with a structured approach to developing and maintaining FMEA, FCH, and CP documentation. By understanding the relationships between these tools, attendees will be better equipped to enhance risk management, process control, and product quality in their organizations.
Target Audience
- Quality Engineers
- Process Engineers
- Manufacturing Engineers
- Product Development Specialists
- Professionals involved in APQP, risk assessment, and quality documentation
Participant Benefits
- Comprehensive understanding of FMEA, FCH, and CP documentation requirements
- Improved skills in risk assessment and failure mode analysis
- Ability to create structured and effective control plans
- Hands-on experience through practical exercises and case studies
Organizational Benefits
- Stronger compliance with AIAG-VDA FMEA and AIAG Control Plan requirements
- Improved risk mitigation and defect prevention strategies
- Enhanced consistency in quality documentation across departments
- Increased efficiency and reliability in production processes
Qualification confirmation
E-certificate
Training duration
2 days x 7 hours
Training price
In order to get an offer please send a request to: contact@qualitywise.pl.
Contact
For additional questions, other training dates or a dedicated training offer for your company, please contact Qualitywise®!
