FMEA according to AIAG-VDA

Too many requirements to meet?
Unfortunately, this is true, but knowing the requirements allows you to implement them effectively!

The automotive industry is a demanding industry: it is necessary to ensure “high” product quality with on-time delivery, while focusing on continuous improvement and minimizing errors and losses throughout the supply chain. All this to ensure high competitiveness. Therefore, in order to meet the requirements, car manufacturers require their suppliers to meet the requirements of the IATF 16949 standard, known before its new edition in 2016 as ISO/TS 16949. Learn more about this standard in our article IATF 16949 – what can your organization gain from this standard?

Training Program Highlights

  • Introduction to the new approach to risk analysis
  • Purpose and scope of the FMEA
  • Roles and members of the team
  • 5T – intention, team, time, tasks, tool
  • DFMEA / PFMEA analysis according to 7 steps
    • planning and preparation (“5T” rule)
    • structure analysis
    • function analysis
    • failure analysis
    • risk analysis
    • optimization (risk reduction)
    • documenting the results
  • Documentation of the analysis in a graphical form (Structure Tree, Function Tree, Failure Tree, location of actions – prevention. detection – in the fault tree).
  • Tools supporting the analysis of structure, functions and defects: diagram B, diagram P.
  • FMEA documentation: graphical presentation and FMEA report views for the software.
  • Discussion of the evaluation table related to action priority AP
  • Input data to the Control Plan

Training objectives

  • Obtaining the ability to perform FMEA analyzes according to reference manual AIAG & VDA 1st Edition 2019.
  • Gaining knowledge about the basic principles of the organization of the 7 steps of the FMEA execution process.

Target Audience

  • Moderators and members of FMEA teams.
  • Persons leading projects of implementation of new products.
  • Quality Engineers, Process Engineers.
  • Persons carrying out quality audits at suppliers and internal auditors.

Participant Benefits

The participant will learn:

  • What are the recommendations of the AIAG & VDA guideline in relation to the seven-steps implementation of the FMEA process.
  • What are the expected resources for the implementation of the FMEA, for which, according to the AIAG&VDA guidelines, the management is responsible.
  • How the PFMEA analysis is related to the issue of costs of quality (COQ – Costs of Quality, COPQ – Costs of Poor Quality).
  • How to use the tables supporting the estimation of Severity, Occurrence, Detection indicators.
  • How to make decisions about risk assessment (acceptance) and prioritization of preventive actions.
  • How other tools can support the optimization step (DOE, SPC, “mistake/error proofing”).
  • What information from PFMEA goes into control plans.

Organizational Benefits

  • A competent employee who knows the requirements of the automotive industry
  • Can use knowledge in practice
  • Meeting the requirements during the audit

Qualification confirmation

E-certificate

Training duration

2 days x 7 hours

Training price

In order to get an offer please send a request to: contact@qualitywise.pl.

Documents

Terms and conditions you will find here.

Contact

For additional questions, other training dates or a dedicated training offer for your company, please contact Qualitywise®!

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